The Industrial Mixer Homogenizer is an advanced mixing and emulsifying system widely used for producing creams, lotions, emulsions, and other high-viscosity products. It efficiently blends liquids, oils, and powders to create smooth, stable, and uniform formulations.
Equipped with high-speed rotor-stator or mixing blades, the machine generates strong shear forces that break down particles and ensure even dispersion. This process improves product consistency, prevents lump formation, and enhances overall production efficiency.
The Industrial Mixer Homogenizer is suitable for a wide range of industries, including cosmetics and personal care, pharmaceuticals, food and beverage, chemical processing, and daily chemical manufacturing. With adjustable speed control and optional heating or cooling systems, it provides flexible processing solutions for various formulations and production requirements.Can be combined with filling machine, capping machine, labeling machine to form a production line
Main Features
1.Wide Production Capacity
The Industrial Mixer Homogenizer offers flexible operating capacities ranging from 50L to 2000L, making it suitable for both pilot production and large-scale industrial manufacturing.
2.High-Viscosity Processing Capability
Designed to process creams, lotions, emulsions, and other high-viscosity products with viscosities between 10,000 and 100,000 cps, ensuring stable mixing and emulsification of thick formulations.
3.High Precision Homogenization
Advanced high-shear homogenization technology achieves particle sizes as small as 2 micrometers, ensuring uniform distribution and smooth product texture.
4.Efficient Inline Homogenization System
Equipped with a vertical inline homogenizer and pipeline circulation system, enabling efficient external emulsification and continuous homogenizing.
5.Integrated Multi-Function System
The Industrial Mixer Homogenizer combines mixing, dispersing, emulsifying, homogenizing, vacuum processing, heating, and cooling in one integrated machine, improving production efficiency.
6.Advanced Mixing Structure
Features a contra-mixing system with fixed impellers and wall scraper, ensuring complete mixing of materials and preventing residue on tank walls.
7.Variable Speed Control
Both the homogenizer and agitator are equipped with variable speed control, allowing precise adjustment based on different formulations and production requirements.
8.Efficient Heating and Cooling System
The double-jacket design supports multiple heating methods such as steam, electric heating, or hot water, ensuring accurate temperature control during processing.
9.Smart Temperature Monitoring
Equipped with dual temperature probes and controllers, providing precise thermal control for consistent product quality.
Technical Parameters
| NO | Name | Technical configuration description | Remarks |
| 1）tank | |||
| a | Volume | Working volume：2000LDesign volume：2400L | |
| b | Mixer | Frame type stirring blade with wall, power 5.5KW, speed 0-63r/min, scraper is made of integral PTFE type A scraper, Delta inverter； | |
| c | Homogenizer | Bottom-mounted type, power: 11KW, speed: 3000RPMBurgman mechanical seal | |
| d | Tank | 1) Stainless steel material: inner layer SUS316L is 8mm thick, middle layer 304 is 6mm thick, and outer layer 304 is 3mm thick.2) The working pressure of the inner pot is -0.085-0.02MPa, and the working pressure of the jacket is less than or equal to 0.2MPa, and the insulation material is aluminum silicate fiber cotton. | Polished inside and outside 300# |
| e | Heating and cooling method | Sandwich steam heating, water cooling can also be used | |
| f | temperature display | Resistance thermometer (less than or equal to 140 degrees) | |
| g | Feeding method | Bottom valve discharge | |
| h | Opening method | Activity opening | |
| a | Electric cabinet | The cabinet is made of stainless steel, Delta frequency converter, buttons, indicator lights, time delay device, ammeter, voltmeter, temperature controller, circuit breaker, AC contactor, indicator light. | |
| b | Frame | stainless steel square steel with patterned aluminum plate | |
| c | safety protection | Jacket overpressure automatic pressure relief | |
| Automatically stop when mixing and homogenizing overload | |||
How Does an Industrial Mixer Homogenizer Work?
The Industrial Mixer Homogenizer is designed to perform efficient mixing, emulsification, and homogenization for products such as creams, lotions, sauces, and chemical emulsions. It is widely used in industries including cosmetics, pharmaceuticals, food processing, and chemicals.
1.Preparation Stage
Before starting the Industrial Mixer Homogenizer, operators check that the equipment is clean, the rotation direction is correct, and auxiliary systems such as cooling water and temperature control are functioning properly.
2.Homogenization Stage
Once the machine starts, materials are drawn into the rotor-stator or homogenizing valve system. Strong shear force, impact, and cavitation break down large particles into fine particles, achieving efficient mixing and emulsification.
3.Circulation and Monitoring
Materials usually circulate through the homogenizing system several times to achieve the desired particle size. During this process, parameters such as speed, pressure, and temperature are monitored and adjusted to ensure stable product quality.
4.Cleaning and Maintenance
After production, the Industrial Mixer Homogenizer should be stopped properly and cleaned immediately, either manually or through a CIP cleaning system, to prevent residue buildup and maintain equipment performance.
How to Choose the Right Industrial Mixer Homogenizer?
When selecting an Industrial Mixer Homogenizer, consider the following key factors:
- Batch Capacity
Choose a machine with a suitable capacity based on your production requirements. - Material Compatibility
Select corrosion-resistant materials such as stainless steel to ensure durability and product safety. - Mixing Speed
Higher speeds provide stronger shear force for better dispersion and emulsification. - Homogenization Performance
For finer particle size and uniform distribution, choose a homogenizer with strong high-shear or high-pressure capability.
