The Premade Spout Pouch Filling and Capping Machine is an advanced, fully automatic packaging solution designed for liquid and semi-liquid products such as juice, sauces, detergents, and creams. It performs a complete process including automatic pouch loading, accurate filling, cap sorting and sterilizing, capping, and finished product discharge, ensuring consistent efficiency and hygiene throughout production.
Equipped with a Siemens PLC control system, touch screen interface, and servo motor-driven filling system, it provides precise dosing accuracy within ±0.5%, stable performance, and easy parameter adjustment. The machine is built from food-grade SUS316L stainless steel, meeting GMP and CE certification standards, and supports CIP cleaning and UV cap sterilization for enhanced cleanliness and safety.
With a production speed of 800–1500 pouches per hour and customizable filling volumes from 5ml to 5,000ml, this monoblock design maximizes productivity while minimizing labor. Its compact structure, low maintenance needs, and wide compatibility make it ideal for modern food, beverage, cosmetic, and chemical packaging lines seeking efficiency, reliability, and superior product presentation.
Spouted Pouch Filling Machine Features
1.Fully Automated Operation
Integrates pouch feeding, precise filling, cap placing, capping, and finished product discharge, ensuring smooth and efficient production with minimal labor.
2.High Filling Accuracy
Equipped with an advanced metering system and servo-driven filling heads for accurate, consistent filling volumes across all pouch sizes.
3.Independent Capping Control
Each capping head is powered by an individual motor for stable torque, secure sealing, and leak-free performance.
4.Hygienic & Safe Design
All product-contact parts are made of food-grade 304 stainless steel, and the filling zone is enclosed with a transparent safety cover to maintain cleanliness and protect operators.
5.Intelligent Protection System
Automatically stops and powers off when overloaded or when no pouch is detected, ensuring safe, reliable machine operation.
5.High Productivity
Dual-head models can achieve 1500–2000 pouches per hour, and multi-head configurations further boost capacity for large-scale production.
6.Precision Positioning
The turntable indexer guarantees accurate pouch positioning during each process, reducing waste and improving packaging consistency.
7.Flexible Control System
Frequency converter speed control and PLC touchscreen interface enable easy adjustment of parameters and real-time process monitoring.
8.Versatile Application
Suitable for liquid, paste, or semi-fluid products such as juice, yogurt, detergent, and sauce, meeting diverse packaging requirements in food, beverage, and daily chemical industries.
Technical Parameters
| 1 | Nozzles Injector | 2 |
| 2 | Packing Speed | 800-1500 bags/Hour |
| 3 | Volume | 100-500ml |
| 4 | Powder | 1.2kw |
| 5 | Voltage | 380V/50HZ (three phase four line ) |
| 6 | Air Pressure | 0.5 – 0.7Mpa |
| 7 | Air consumption | 0.65 m3/min |
| 8 | Out dimension | Main Machine: 1700*1100*2000mm |
| 9 | Weight | 600kg |
Key Benefits of the Spout Pouch Filling Solution
Cost-Effective Production
By streamlining multiple packaging steps into one automated process, the spout pouch filling and capping machine significantly reduces labor costs. Its precision filling mechanism minimizes product waste—every drop counts, and fewer spills mean more savings. Over time, these efficiencies add up to substantial cost reductions, making this machine a smart investment for businesses looking to optimize their packaging operations.
High-Speed Output and Scalability
Whether you’re a growing startup or an established manufacturer, this machine adapts to your production needs. Its high-speed operation ensures rapid filling and sealing of pouches, keeping up with market demand and tight delivery schedules. As production requirements evolve, the machine’s automated systems allow for easy scaling—accommodating higher volumes without sacrificing accuracy or consistency.
Consistent Quality, Every Batch
Reliability is at the heart of this system. Each pouch is filled and sealed to your exact specifications, batch after batch. The secure sealing process preserves freshness, guards against leaks and contamination, and helps extend shelf life—so your products reach customers in peak condition. Uniformity and quality assurance build trust and encourage repeat business.
With flexibility, efficiency, and precision, the Full Automatic Spout Pouch Filling Capping Machine is an indispensable asset for businesses seeking to streamline packaging, assure product quality, and gain a competitive edge in the marketplace.
How the Spout Pouch Filling and Capping Machine Works？
Pouch Loading
Empty spout pouches are introduced into the machine, either manually or through an automatic feeder for seamless, uninterrupted operation.
Pouch Positioning
Each pouch is carefully aligned to ensure the spout is in the correct position, setting the stage for accurate filling and sealing.
Filling Process
The filling heads dispense a pre-set amount of product—whether liquid, semi-liquid, or powder—directly into each pouch. High-precision controls help prevent drips or overfills.
Capping
After filling, the machine automatically feeds caps, inserts them onto the spouts, and securely tightens them using a servo or magnetic torque control, ensuring every pouch is tightly sealed for product freshness and safety.
Optional Features
Depending on requirements, the process can include additional steps like nitrogen flushing for product preservation, spout cleaning for hygiene, and even integrated labeling or date coding for traceability.
Final Inspection and Discharge
Each filled and capped pouch undergoes a quality check before being released from the machine, ready for packaging or distribution.
This systematic process makes the machine a reliable solution for businesses needing high-speed, accurate, and sanitary filling and capping—perfect for modern food, beverage, and cleaning product operations.
What routine maintenance is required for spout pouch filling machines?
Regular upkeep is key to ensuring your spout pouch filling machine delivers reliable results. Start by cleaning all nozzles and components thoroughly after each use to prevent build-up and blockages. Apply food-grade lubricant to moving parts as needed to keep operations smooth. Check cylinders, seals, and alignment points for signs of wear or loose fittings, tightening or swapping out parts as necessary.
Keep an eye on common wear items—such as filling nozzles and cap inserters—and replace them promptly to avoid interruptions. By integrating these simple checks into your daily and weekly routines, you’ll help your equipment maintain a high standard of hygiene and performance for the long haul.
