The Premade Spout Pouch Filling and Capping Machine is an advanced, fully automatic packaging solution designed for liquid and semi-liquid products such as juice, sauces, detergents, and creams. It performs a complete process including automatic pouch loading, accurate filling, cap sorting and sterilizing, capping, and finished product discharge, ensuring consistent efficiency and hygiene throughout production.
Equipped with a Siemens PLC control system, touch screen interface, and servo motor-driven filling system, it provides precise dosing accuracy within ±0.5%, stable performance, and easy parameter adjustment. The machine is built from food-grade SUS316L stainless steel, meeting GMP and CE certification standards, and supports CIP cleaning and UV cap sterilization for enhanced cleanliness and safety.
With a production speed of 800–1500 pouches per hour and customizable filling volumes from 5ml to 5,000ml, this monoblock design maximizes productivity while minimizing labor. Its compact structure, low maintenance needs, and wide compatibility make it ideal for modern food, beverage, cosmetic, and chemical packaging lines seeking efficiency, reliability, and superior product presentation.
Spouted Pouch Filling and Capping Machine Features
1.Fully Automated Operation
Integrates pouch feeding, precise filling, cap placing, capping, and finished product discharge, ensuring smooth and efficient production with minimal labor.
2.High Filling Accuracy
Equipped with an advanced metering system and servo-driven filling heads for accurate, consistent filling volumes across all pouch sizes.
3.Independent Capping Control
Each capping head is powered by an individual motor for stable torque, secure sealing, and leak-free performance.
4.Hygienic & Safe Design
All product-contact parts are made of food-grade 304 stainless steel, and the filling zone is enclosed with a transparent safety cover to maintain cleanliness and protect operators.
5.Intelligent Protection System
Automatically stops and powers off when overloaded or when no pouch is detected, ensuring safe, reliable machine operation.
5.High Productivity
Dual-head models can achieve 1500–2000 pouches per hour, and multi-head configurations further boost capacity for large-scale production.
6.Precision Positioning
The turntable indexer guarantees accurate pouch positioning during each process, reducing waste and improving packaging consistency.
7.Flexible Control System
Frequency converter speed control and PLC touchscreen interface enable easy adjustment of parameters and real-time process monitoring.
8.Versatile Application
Suitable for liquid, paste, or semi-fluid products such as juice, yogurt, detergent, and sauce, meeting diverse packaging requirements in food, beverage, and daily chemical industries.
Technical Parameters
| 1 | Nozzles Injector | 2 |
| 2 | Packing Speed | 800-1500 bags/Hour |
| 3 | Volume | 100-500ml |
| 4 | Powder | 1.2kw |
| 5 | Voltage | 380V/50HZ (three phase four line ) |
| 6 | Air Pressure | 0.5 – 0.7Mpa |
| 7 | Air consumption | 0.65 m3/min |
| 8 | Out dimension | Main Machine: 1700*1100*2000mm |
| 9 | Weight | 600kg |
Key Benefits of the Spout Pouch Filling Solution
Cost-efficient operation: Automated filling and capping reduce labor needs and minimize product waste, lowering overall production costs.
High speed and scalability: Designed for fast, stable output and easy capacity expansion to meet growing production demands.
Consistent quality: Accurate filling and reliable sealing ensure uniform pouches, prevent leaks, and extend product shelf life.
Overall, the automatic spout pouch filling and capping machine delivers efficient, reliable, and high-quality packaging, helping manufacturers improve productivity and stay competitive.
How the Spout Pouch Filling and Capping Machine Works?
- Pouch Loading: Empty spout pouches are loaded manually or via an automatic feeder.
- Pouch Positioning: Pouches are aligned to ensure the spout is correctly positioned for accurate filling.
- Filling: Product—liquid, semi-liquid, or powder—is dispensed precisely into each pouch, minimizing spills or overfills.
- Capping: Caps are automatically fed, placed, and tightened, ensuring secure sealing for freshness and safety.
- Optional Features: Can include nitrogen flushing, spout cleaning, labeling, or date coding.
- Inspection & Discharge: Each pouch is checked for quality before discharge, ready for packaging or distribution.
This streamlined process ensures fast, accurate, and hygienic filling and capping for modern food, beverage, and cleaning products.
Routine Maintenance for Spout Pouch Filling and Capping Machines
- Clean after use: Wash nozzles and components to prevent buildup and blockages.
- Lubricate moving parts: Apply food-grade lubricant as needed for smooth operation.
- Inspect wear parts: Check cylinders, seals, and alignment points; tighten or replace as necessary.
- Replace common wear items: Monitor filling nozzles and cap inserters to prevent downtime.
Regular daily and weekly checks keep the machine hygienic, reliable, and performing at its best.
