The IBC and Pallet Filling Machines is designed for efficient and precise filling of large containers, drums, or IBC totes directly on pallets, making it ideal for bulk liquid packaging and logistics. Equipped with a high-accuracy weighing system, it ensures consistent filling results while minimizing product loss.
This equipment supports both automatic and semi-automatic operation modes and can handle various liquid types—from low-viscosity fluids to viscous materials. Depending on production requirements, it can adopt pump or gravity filling methods, ensuring flexibility across different industries.
Widely used in chemical, pharmaceutical, food, and lubricant sectors, the system allows operators to fill containers from 800L to 1500L with ease and safety. Built from durable stainless steel, it provides stable performance, easy cleaning, and long service life, making it the ideal solution for high-volume liquid filling applications.
Key Features of IBC and Pallet Filling Machine Systems
1.Intelligent PLC Control for Automated Operation
The system adopts a PLC programmable controller integrated with photoelectric positioning sensors, enabling fully automatic control from start to finish. This ensures stable performance, precise filling, and reduced human error across industrial production lines.
2.Professional Drip-Free Filling Nozzle
Equipped with a precision-engineered filling nozzle made through an integral machining process, the system guarantees no dripping or splashing. The quick-connect design allows for easy disassembly and cleaning, maintaining hygiene and minimizing downtime.
3. Multi-Stage Flow Control for High Accuracy
The dual ball-valve structure supports large, small, and micro-flow stages, ensuring both speed and precision during liquid dispensing. This design minimizes product loss and ensures accurate volume or weight in every IBC or drum.
4.Flexible Filling Modes & Weight Options
Operators can freely switch between net weight and gross weight filling or manual and automatic modes, adapting seamlessly to different product types and packaging requirements.
5.Smart Detection & Error Prevention System
With automatic tare deduction, intelligent anti-error functions, and real-time fault detection, the filling station ensures smooth, worry-free operation. Equipment information and alerts are instantly displayed for operator convenience.
6.Enhanced Efficiency & Cost Savings
Stable filling performance reduces material waste and improves production efficiency. The system’s high qualification rate and precise control translate directly into cost savings and improved product consistency.
7.User-Friendly Interface & Data Display
Featuring one-touch operation and a multi-window digital display, operators can easily monitor filling volume, container count, and cumulative measurements at a glance — making the entire process simple, efficient, and transparent.
Technical Parameters
| 1 | Maximum weighing capacity | 1500kg |
| 2 | Minimum sensitivity | 0.2kg |
| 3 | Filling error | ±0.2-0.4kg |
| 4 | Filling speed | about 40-50 barrels/hour for 200L drum, 8-12 barrels for IBC (depends on flow rate) |
| 5 | Filling method | plug-in, under liquid level |
| 6 | Scale platform size | 1400×1400mm *100mm(H) |
| 7 | Roller Conveyor | 1400×1400mm *338mm(H), SUS304 |
| 8 | Pipeline pressure | 0.2-0.6MPa (related to material properties). |
| 9 | Material interface | DN40 quick installation clamp , can be provided according to user standards |
| 10 | Air source interface | The user provides an 8mm air pipe connector for quick connector connection |
| 11 | Power supply | AC380/50Hz (provided by the user to one side of the machine) |
| 12 | Air source used | 0.4-0.8Mpa (provided by the user to one side of the machine) |
| 13 | Operating temperature | -10 ℃ -50 ℃ |
| 14 | Basic conditions | A level and sturdy concrete ground, with a concrete thickness greater than 10cm. |
Key Components of IBC and Pallet Filling Machines
A high-performance ibc and pallet filling machines is built around several essential components that work together to ensure accuracy, stability, and reliability throughout the filling process:
Weighing Scale – Provides precise measurement to guarantee accurate filling volumes.
Filling Nozzle – Customizable to suit different liquid characteristics, such as viscosity or foaming behavior.
Control Panel (PLC System) – Enables intuitive operation, parameter setting, and real-time data monitoring.
Roller Conveyor – Ensures smooth and efficient movement of IBC containers during filling.
Drip Tray – Collects residual liquid to keep the working area clean and safe.
Each of these components plays a critical role in maintaining consistent performance and dependable operation of the ibc and pallet filling machines.
IBC and Pallet Filling Machines Workflow
1.Operator use forklift to move the pallet and empty barrels to the conveyor platform, press the [Enter drum] button, and the empty drum will be sent to the weighing platform. The operator will push the rocker arm to make the filling head directly above the drum mouth;
2.The operator presses the [Start] button;
3.The filling head automatically inserts into the drum, automatically removes the tare, the ball valve and the filling head bottom valve open for quick filling. When the weight approach the target amount, the filling speed decreases, and when the weight reaches the target amount, the two valves are fully closed. The filling head automatically lifts from the drum, and the anti drip tray collect liquid drips. Error detection and display… filling complete;
4.The operator presses the [Exit Drum] button, and the filled drum is sent to the end of the conveyor. One drum filling process completed
5.Repeat steps 1-4 for continuous filling.
