Automatic Hummus Filling Machine

Automatic Hummus Filling Machine is engineered for precision and hygiene in handling hummus and viscous liquids. Its core servo piston system ensures accurate, repeatable fills with minimal product waste. Built with sanitary stainless steel (304 or 316L optional) and featuring clean-in-place compatible design, it guarantees product safety and easy maintenance.

Hummus Filling Machine supports versatile filling modes.Operation is simplified through a user-friendly touchscreen interface, which allows for easy recipe changes and adjustment of filling parameters. An optional remote connectivity feature enables performance monitoring and program updates from anywhere.

Ideal for food, beverage, and pharmaceutical applications, it combines reliability, easy adaptation to different bottle types, and smart control for efficient production.

Hummus Filling Machine Feature

1.High Accuracy

Ensures consistent fill volume with a tolerance as low as ±3-5g. Features a total bottle counter for precise production tracking.

2.Touchscreen Flexibility

Fill speed and volume parameters can be directly adjusted on the user-friendly touchscreen interface, enabling quick changeovers and significantly boosting production efficiency.

3.Wide Viscosity Range

Expertly handles everything from thin, water-like liquids to thick, viscous products.

4.Precise Positioning

Features bottle mouth location function for clean, drip-free fills.

5.Remote Monitoring & Control

Offers remote access capability, allowing for off-site diagnostics, parameter checks, and adjustments. This reduces downtime and facilitates proactive maintenance.

6.Auto-Height Adjustment (Optional)

The entire filling head assembly can be equipped with a servo-driven lift system. When switching to bottles of different heights, the optimal filling position can be set and memorized directly via the touchscreen—eliminating manual adjustments, saving substantial setup time, and minimizing human error.

7.Corrosion-Resistant (Optional)

Corrosion-Resistant Options: Available with specialized seals, hoses, and optionally, 316L stainless steel for all product-contact parts, ensuring superior durability.

Main Parameters

Hummus Filling Machine Function

1.Top Hopper

• Dual-Layer Heating Hopper – Engineered for efficient, uniform heating that ensures consistent material flow and reduces energy consumption. Perfect for demanding production environments.
• Precise Temperature Display – Digital monitoring allows for accurate control and optimization of processing conditions, enhancing product quality and operational safety.
• Smooth, Dead-Zone-Free Interior – A seamless internal design prevents material accumulation and contamination, making cleaning effortless and ensuring purity in every batch.

2.Hose and Filling Nozzles

• Food-Grade Hose-Made from safe, certified materials. Protects product purity and meets hygiene standards.
• Servo Control Nozzle (Option)-Choose the optional motor-driven lift to move the nozzle up and down smoothly. Adjust the height easily on the touchscreen for steady, consistent filling every time.
• Simple Manual Nozzle Position Adjust-A handy lever lets you quickly change the nozzle position by hand. Switch between different bottle sizes easily – no tools needed.

3.Neck Locator and Drop Catcher

• Drip Catcher Tray-Catches any stray drops after filling to keep bottle exteriors clean and professional, preventing mess and product waste.
• Bottle Neck Locker-Holds bottle neck securely in place during filling. It ensures bottle stability for precise filling each time.
• Tool-Free Adjustment-Neck lockers position is easily adjusted with a simple knob. Quickly adapt it to fit different bottle sizes.

4.Piston

• High-Grade Material Options-Available in reliable 304 stainless steel (standard) or 316L stainless steel (for higher corrosion resistance). Both ensure long-lasting performance and meet hygiene standards.
• Quick-Connect Fitting-Equipped with a quick-disconnect coupling for fast and tool-free removal. This makes cleaning, maintenance, and part replacement simple and efficient.
• Servo Motor Driven

How Do Automatic Hummus Filling Systems Prevent Waste and Ensure Consistency?

Automatic hummus filling machine systems use PLC control to deliver accurate, stable filling with minimal product loss. Anti-drip designs and precise bottle positioning keep the process clean and consistent.

The “no container, no fill” function prevents spills by stopping operation if a bottle is missing or misaligned. Optical sensors and pneumatic clamping ensure each container is correctly positioned, while stainless steel filling valves provide fast, repeatable, and accurate filling. Together, these features ensure uniform quality, high hygiene standards, and reduced waste.

What is the Complete Production Line Process for Hummus,Including Filling, Capping, Labeling, and Conveying?

Other Related Machines in the Hummus Packaging System

A complete hummus filling line relies on several key machines working together to deliver consistent, high-quality packaging results. Since hummus can range in thickness and texture, each piece of equipment must be tailored to handle the specific product being processed. Below are some essential components commonly found in a sauce packaging system:

Automatic Screw Capping Machine

This machine uses six wheels to securely tighten screw-on caps, making it versatile for a wide range of applications. It is easy to operate, providing efficient and reliable capping for various bottle types.

Automatic Metal Twist-Off Capping Machine

Specifically designed for metal twist-off caps, this capping machine is controlled by a servo motor, ensuring high capping accuracy. An optional cap feed elevator is available to further enhance efficiency.

Automatic Double Sides Labeling Machine

Ideal for applying self-adhesive stickers to bottles/jars, this machine supports single-side labeling and double-side labeling, offering flexibility for different labeling needs.