Automatic 4 Wheels Capping Machine

Automatic 4 Wheels Capping Machine

The 4 Wheels Capping Machine is a fully automatic solution for efficient and precise capping of glass, PET, and plastic bottles in food, beverage, cosmetics, and chemical industries. Built from high-quality stainless steel, it ensures durability, hygiene, and long-term reliability.

Equipped with four rubber wheels, a PLC touch screen control, and advanced sensors, it detects bottles, guides caps, and prevents errors, ensuring smooth and consistent operation. Adjustable for bottle heights and cap types, it operates at speeds of 25–35 bottles per minute, providing high efficiency while reducing labor costs.

Compact and electric-driven, it integrates seamlessly with filling and labeling lines. CE certified, the machine meets international safety standards, offering reliable performance and comprehensive after-sales support including training, maintenance, and online guidance.

4 Wheels Capping Machine — Efficient, Precise, and Versatile

1.Automatic Cap Feeding & Safety Control

4 Wheels capping machine equipped with a vibrating tray, conveyor feed system and photoelectric sensors, ensuring continuous cap supply while preventing errors or accidents.

Easily adjust capping wheel height, spacing, and clamping force for different bottle sizes and shapes without using tools, saving time during production changes.

3.High-Speed & Stable Capping

The four-wheel clamping mechanism ensures balanced torque and high-speed operation, capable of reaching up to 35 bottles per minute, while preventing cap damage or slippage.

Handles various cap types including screw caps, anti-theft caps, pump heads, sprinkler caps, and children’s caps, making it suitable for multiple industries.

Made with GMP-compliant 304 stainless steel, providing long-lasting durability, easy cleaning, and a polished professional appearance.

Integrated Schneider PLC and high-tech touchscreen allows parameter setting, program saving, fault alerts, and intuitive operation for enhanced efficiency.

High automation reduces manual labor, improves line efficiency, and synchronizes smoothly with upstream filling machines to form a fully automated packaging process.

1Capping Head1 Heads
2Production Capacity25-35BPM
3Cap diameterUp to 70MM
4Bottle HeightUp to 460MM
5Voltage/Power220VAC 50/60Hz 450W
6Driven wayMotor with 4 wheels
7InterfaceDALTA Touch Screen
8Spare PartsCapping Wheels

4 Wheels Capping Machine Working Principle

1. Container and Cap Conveying

Containers are fed onto the conveyor and transported to the capping station. Caps are supplied to the machine via a cap feeder or elevator, ensuring a stable and continuous cap supply for uninterrupted capping.

2. Cap Placement and Positioning

After the container arrives at the capping station, the cap is placed onto the container opening. Advanced machines use sensors and alignment systems to ensure each cap is correctly positioned before the capping operation begins.

3. Cap Application

Depending on the machine configuration, a torque-controlled spindle capping system is used to apply the caps. Accurate torque control is essential to ensure secure cap tightening while preventing damage to the container or the cap. The machine can be adjusted to suit different cap sizes and container shapes, ensuring consistent capping performance.

4. Quality Control and Inspection

Many modern capping machines are equipped with inspection systems to verify that each cap is properly sealed. Containers with incorrectly applied caps are automatically identified as non-conforming, ensuring compliance with quality control standards.

5. Completion and Discharge

Once the capping process is completed, the containers are discharged from the capping station and conveyed to subsequent packaging operations, such as labeling or cartoning.

How Does the Type of Bottle Cap Affect the Selection of a Capping Machine?

Versatile Cap Compatibility

Whether you’re dealing with standard screw-on caps, spray pump caps found in cosmetic or household products, or glass caps used in the food and beverage industry, this machine adapts seamlessly. Its design ensures consistent, secure sealing across an extensive range of cap shapes and materials.This flexibility makes the 4 wheels capping machine a reliable choice for manufacturers handling multiple product lines requiring varied cap styles.

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