The Fully Automatic Tracking Piston Filling Machine is designed for continuous, high-precision filling of various liquids and pastes such as oil, honey, shampoo, detergent, and sauces. Equipped with servo motor control and an advanced tracking system, each nozzle follows the moving bottles during filling, ensuring smooth operation and exceptional accuracy of ±0.5%.
Made from 304/316L stainless steel, it guarantees durability, hygiene, and compliance with CE standards. The machine supports 2–4 filling nozzles and delivers up to 6000 bottles per hour, suitable for bottles of different shapes and sizes. With PLC touch screen control, anti-drip nozzles, and multi-axis synchronization, it achieves clean, efficient, and intelligent production.
Ideal for food, cosmetic, chemical, and pharmaceutical industries, this tracking piston filling machine offers an advanced, automated solution that enhances productivity while maintaining consistent filling quality.
Automated Track Piston Filling Machine Main Features
1. Fast and Intelligent Adjustment
Equipped with a smart formula-saving system, this machine allows you to switch between different bottle types with just one click. Once parameters are saved, the machine automatically adjusts itself—making changeovers fast, convenient, and time-saving.
2. Accurate Bottle Detection & Continuous Operation
An infrared sensor system precisely detects bottle positions and synchronizes filling without stopping the conveyor. This ensures smooth, continuous production with minimal downtime.
3. Wide Bottle Compatibility
The machine is designed to handle a wide range of bottle shapes and sizes. As long as the bottle can stand upright on the conveyor, even irregular-shaped bottles can be filled without additional adjustment—greatly reducing manual labor intensity.
4. High Filling Accuracy & Stability
Each filling nozzle is individually controlled by a high-performance servo motor. This design ensures fast filling speed, exceptional stability, and consistent accuracy across all containers.
5. Servo Piston Control System
Filling volume is precisely managed by servo-driven piston pumps. Operators can directly set or adjust the filling volume on the touchscreen interface, ensuring both flexibility and precision.
6. Tracking Filling System Technology
The filling nozzle moves synchronously with the bottle during filling, minimizing splashing and foam generation. This feature enhances filling precision and product quality.
7. Wide Application Range
Ideal for filling various viscous and semi-viscous products such as shampoo, lotion, liquid detergent, and other daily chemical or cosmetic products. Each nozzle can be individually controlled to meet different filling requirements.
Technical Parameters
| 1 | Filling Nozzles | 2-4Nozzles |
| 2 | Production Capacity | 30 to 100BPM |
| 3 | Filling Volume | 50-1000ML |
| 4 | Power | 3KW to 6KW, 220/380VAC |
| 5 | Accuracy | ±2ML |
| 6 | Driven | Servo Motor |
| 7 | Inerface | High-performance intelligent mechanical controllers, and advanced HMIs |
Tracking Piston Filling Machine Workflow
1.Preparation and Suction
Empty bottles are automatically positioned, and the filling head aligns with the bottle mouth. The piston moves upward to draw the product from the storage tank into the cylinder, accurately measuring the required volume for each bottle.
2.Dynamic Tracking Filling
As bottles move steadily along the conveyor:
- The filling head descends into the bottle mouth.
- The piston pushes the product into the bottle.
- The filling head, controlled by a servo system, continuously tracks the bottle’s movement, achieving “synchronized filling.”
- During the entire process, the nozzle maintains a small, consistent distance from the liquid surface, keeping the fill level even and preventing overflow or foam.
3.Completion and Retraction
Once the preset volume is reached, filling stops, the nozzle closes, and quickly retracts, ready for the next bottle.
Differences from Other Piston Filling Machines
Conventional Fixed Piston Filling Machine:
Bottles must stop under the filling nozzle during filling, and the filling head does not move. The speed is relatively slow, and it is prone to foam formation or dripping.
Submersible (Immersion) Piston Filling Machine:
The nozzle is inserted to the bottom of the bottle and rises slowly as the liquid level increases. Suitable for products that foam easily, but the speed is limited, and there is a potential risk of contaminating the bottle mouth.
Tracking Piston Filling Machine:
Combines the advantages of high-speed moving filling and foam prevention, making it the preferred choice for high-precision, high-speed, and high-demand filling applications.
